Does anybody have the hardware to view the actual stereo AC-3 audio stream or the data on the disk to see how the 'popping noise' appears digitally?
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Are you positive? Depending on your system and sound settings, it might not be all that noticeable, listen carefully to 'Big gay Al' - there is a single 'pop' noise, about once a minute. It doesn't seem to be on the VHS tapes, and it's very annoying.
It's almost certainly an encoding problem, not a physical disk defect, so every single copy from this production run will have the POP sounds. If somebody has a good POSTAL address for Rhino and Comedy Central, we can pressure them for a recall/exchange.